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BVLOS Pipeline Monitoring: Why “Low-and-Slow” Ops Are Future of Asset Integrity

The Future Flies Beyond the Horizon

With the U.S. Government fast-tracking BVLOS regulations under the June 6, 2025 Executive Order “Unleashing American Drone Dominance,” the race is on to modernise linear-asset inspections. Helicopter-class drones such as the SwissDrones SDO50, operated under Xplorate’s IOGP 690-compliant BVLOS Flight Standards and integrated into our Intelligence Data Reporting Element, deliver safer, richer, and more cost-efficient insights than any ground patrol or crewed aircraft.

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The Productivity Squeeze

Pipeline operators juggle rising costs, stricter ESG targets, and growing public-safety expectations. Traditional helicopter flyovers and fatigue inducing road patrols (“windscreen time”) struggle to catch small anomalies early and create avoidable issues.

BVLOS (Beyond Visual Line of Sight) RPAS changes this by enabling continuous corridor coverage at scale, with higher resolution, lower risk, and dramatically improved production & cost-efficiency.


Why BVLOS Is Non-Negotiable

Benefit Traditional Method BVLOS RPAS Advantage
Coverage

VLOS drones limited to a few km; road patrols are slow, Helicopters & Airplanes are expensive

Multiple times the range of VLOS in a single sortie

365 Day / Night Operations

Safety

Aircrew or drivers exposed to hazards

Ground-based operations only

Regulatory Momentum

VLOS Aircraft not equipped for BVLOS operations

Increased calls for Twin Engine and Twin Pilot Flight Crews for traditional aircraft

U.S. EO directs FAA to accelerate full BVLOS rule implementation.

Australia already approves such operations

Cost per KM

High flight-hour costs, ferrying and  fuel costs for traditional aircraft

Increased logistics cost and unscalable for VLOS

Autonomous, fueled ops reduce inspection exponentially


Helicopter-Type RPAS vs. Fixed-Wing & VTOL Platforms

Bottom Line Up Front: Helicopter-class RPAS concentrate more sensors in fewer flights, maximising data per flight-hour and minimising mobilisation overhead.

Criterion

Helicopter-Type (SDO50)

Fixed-Wing

Tilt-Rotor / eVTOL

Payload Capacity

Up to 45 kg – full sensor stack

1–5 kg (Non runway)

5–10 kg

Hover Capability

True hover, precision tracking

None

Limited, energy intensive

Data Quality

Low-and-slow = high fidelity

Speed = motion blur, susceptible to wind gusts

Hover instability reduces fidelity, susceptible to wind gusts

Launch Requirements

VTOL – no runway needed

Requires launcher/catapult/runway

VTOL, but complex

Mission Efficiency

Fewer flights, multiple payloads

Multiple passes required on many missions / poor turning radius for complex assests / no ability to stop and check

Multiple passes required on many missions / poor turning radius for complex assets / very limited ability to stop and check


The SwissDrones SDO50 Edge

  • Endurance (3 hrs) → fewer refuels, longer corridor legs

  • Low-altitude stability for QL0 accuracy and resolution

  • Multi-payload architecture: e.g., LiDAR + RGB + 360° video stitched for immersive ROW review, single pass flights

  • All-weather airframe keeps schedules on track


The Xplorate Technology Stack

Layer

Key Elements

Operator Value 

Aircraft

SwissDrones SDO50 helicopter-type RPAS

Multi-payload, low-and-slow, BVLOS-ready

BVLOS Flight Standards

Xplorate’s CASA-accepted BVLOS manuals + IOGP 690 Oil & Gas approvals

Faster aviation regulator sign-off, global audit readiness

Intelligence DATA Platform

Cloud engine ingests LiDAR, RGB, 360° video; AI auto-flags anomalies; exports to multiple report types

Days-to-hours insight cycle; board-room-ready reports


Multi-Mission, Multi-ROI

  1. Asset Integrity + ROW Vegetation + Leak Detection + Situational Awareness in one flight

  2. High-definition 360° Corridor Video

  3. Emergency Response (spill mapping, flood impact) using same airframe & crew

Each stacked mission multiplies ROI and slashes downtime.


Australian Case-in-Point

In 2024, Xplorate replaced a chartered helicopter programme for a 550km gas pipeline in Australia. Flying the SDO50 BVLOS with LiDAR + RGB.

Results: Inspection safety increased, insights up, maintenance costs down, fault finding early, production enhancements.

Outcome Capability


Looking Ahead

  • Regulatory certainty: EO-driven FAA timelines promise BVLOS rule finalisation by 2026.

  • Edge processing: On-board AI will move anomaly detection from cloud to cockpit.

  • New Aircraft Technologies: Longer endurance, lower maintenance costs, remote operations.

Xplorate is already delivering on all three fronts.


Call-to-Action

Pipeline integrity’s future is BVLOS, helicopter-class, multi-payload RPAS. Pair the SwissDrones SDO50 with Xplorate’s IOGP-approved Flight Standards and Intelligence Data to gain safer operations and actionable insights—fast.

👉 Book a demo session or request a sample Intelligence Data report today.

 

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